PILEMASTER Pilemaster releases cylindrical cage.

Product FERRARI Trading

STEEL REINFORCED MACHINERY FOR BUILDING CONSTRUCTIONS

PILEMASTER

The third generation of Pilemaster III and the new Polymaster.
All pile cage machines on the market today weld automatically only round pile cages, but the new-patented system allows the welding of square, rectangular and triangular cages. To achieve these features, you upgrade your Pilemaster II to a Polymaster, for polygonal shapes.

In order to guarantee no "over bends" at each angle, the weld has to be very precise. This is secured through a flexible welding head and through an integrated bar support, which follows the curve of the polygonal cage easily.

The standard disc rings system allows you to produce cages without a fixed measurement.

These solutions allow the production of cages having a continuous range of diameters.

An important feature is the control unit which checks the quality of the actual welding and in case of failure at two consecutive points, according to the parameters set, the machine will immediately stop and an alarm is set. The same will occur if the pressure of the protection gas falls below an established threshold.

1. Siemens touch panel with colour screen and intuitive user surface built in the machine frame.

2. Heavy-duty welding robot with exchangeable welding heads for producing round or square pile cages.

3. Adjustable straightening unit by a spindle either with hand wheel or optional electrical motor.

4. Easy exchangeable rings, without removing the star. Other disc designs available!

5. Robust hydraulic roller support which comes up automatically during production.

6. Heavy duty beam construction of the base, makes installation at sites on uneven ground possible.

7. Frequency controlled motor for the movement of the disc with variable speed, and fast return to start.

8. Both discs are powered by a gear motor, and with a direct pinion to the toothed ring at the outside of the disc.

Pilemaster video

Technical specifications

	DF 150 1200 12	DF 200 1500 12	DF 400 2000 12	DF 1000 3000 16
Standard length for cages up to (other lengths upon request)	12, 14, 16,-18, 20 and 24 m			16 and 24 m
Cage diameter:
Max. Min.	1200 mm 150 mm	1500 mm 200 mm	2000 mm 400 mm	3000 mm 1000 mm
Spirals:
Wire diameter Pitch	6-16 mm 50-500 mm	6-16 mm 50-500 mm	6-16 mm 50-500 mm	8-20 mm 50-500 mm
Longitudinal bar diameters:	10-32 mm	10-32 mm 40 mm on request	10-32 mm 40 mm on request	25-50 mm
Templates for cage diameters	150,250..1050mm 200,300..1100mm	200,300..1400mm 250,350..1450mm	400,500..1900mm 450,550..1950mm	940,1240..2740 1040,1340,.2840 1140,1440..2940mm
Max. cage weight	5 t	8 t	10 t	15 t
Rotational speed, incl. welding: No welding: Time per spot weld:	1-7 r.p.m 1-10 r.p.m. 0,50-2 sec	1-6,5 r.p.m. 1-8,2 r.p.m 0,5-2 sec	1-5,0 r.p.m 1-6,5 r.p.m 0,5-2 sec	0,4-3,5 r.p.m 0,4-3,2 r.p.m 0,5-2 sec
Dimensions:
Length x width x height of the system for 12 m cages	27,7x5,3x3 m	27,7x5,7x3,3 m	27,7x5,7x3,7 m	37,7x9,9x5,6 m
Total weigth of the overall system	9 t	14 t	18 t	40 t
Connected load for Pilemaster II	8 kW	11 kW	11 kW	40 kW
Connected load for Pilemaster II with welding robot and welding installation	11 kW	11 kW	11 kW	11 kW + (11)
Average electricity consumption Pilemaster	3,5 kW	5 kW	8 kW	25 kW
Average electricity consumption for the MIGATRONIC welder	11 kW	11 kW	11 kW	11 kW + (11)
Control with airconditioning (option)	Siemens PLC Frequency converter	Siemens PLC Frequency converter	Siemens PLC Frequency converter	Siemens PLC Frequency converter

We reserve the right to make design alterations.